ZKG-6500 Cheese-Stuffed Sausage Vacuum Filling System
A coordinated dual-feed vacuum filling system for cheese-core, dual-colour and dual-flavour sausages, combining controlled co-extrusion, quantitative portioning and synchronized twisting.
Engineer the equipment around accepted product
A coordinated dual-feed vacuum filling system for cheese-core, dual-colour and dual-flavour sausages, combining controlled co-extrusion, quantitative portioning and synchronized twisting. A reliable specification begins with the actual raw material, finished-product dimensions, recipe, temperature, quality tolerances, pack format and required saleable output. Catalogue figures alone cannot define the final machine or line.
The HELPER English exact page publishes ZKG-6500 with 9.7 kW, 6,500 kg/h, 240 L, 5-9,999 g, 850 kg and 1400 × 1000 × 2150 mm. Official Alibaba DG-Q01 records instead show 500 kg/h, 1,000 kg and 220 V. These are not merged as one specification; the ZKG schedule governs this page and both feeds must be confirmed in the signed equipment list.
Two coordinated vacuum fillers, dual-feed or co-extrusion filling head, servo quantitative control, touch-screen recipes, synchronized twisting interface, automatic feed options and food-contact stainless-steel construction.
Confirm performance using representative material, agreed staffing and normal production interruptions. Record accepted output rather than unloaded mechanical speed.
The signed proposal should identify included modules, interfaces, utilities, controls, installation, commissioning, training, spares and exclusions.
Control every interface—not only the core machine
Each operation must deliver material to the next stage at the correct temperature, geometry, rate and hygiene condition. Buffer design and fault recovery are part of sustainable output.
Information required before quotation
Provide raw-material specifications, formula where relevant, product drawings or samples, required hourly and daily output, shift pattern, downstream process, pack format, factory plan and utility schedule. State mandatory performance separately from future expansion.
Factory integration should confirm voltage and frequency, connected power, compressed air, water, steam, refrigeration, drainage and exhaust where applicable. Review loading and discharge heights, operator stations, service clearance, floor loading, forklift routes and separation of raw, cooked and packaged areas.
Hygiene review must cover food-contact materials, dismantling, trapped product, water-sensitive components, allergen changeover, sanitation verification and safe lockout. The cleaning method must suit both the product risk and the electrical protection of the supplied equipment.
Run representative material across the expected operating window. Capture quality variation, temperature, yield, rejects and the causes of stoppage.
Compare upstream supply, core-machine demand, downstream capacity, batch timing and buffer size. The slowest validated step sets the line output.
Issue a consolidated schedule with normal and peak demand, connection sizes, pressure or temperature limits and permitted fluctuations.
Define saleable output and measurable quality
Before manufacture, agree the FAT recipe, materials, tooling, run duration, sampling frequency and pass/fail rules. For this system, the quality record should include core centring, shell thickness, filling ratio, portion weight, casing damage, twist integrity, voids, smearing, temperature rise, accepted kilograms per hour, changeover loss and sanitation verification. Also record start-up waste, stable running time, alarms, downtime and restart performance.
Site acceptance repeats critical tests after installation using the customer's utilities, environment and operators. Training should cover operation, recipe or format change, cleaning, preventive maintenance, safe isolation, troubleshooting and the recommended spare-parts list. This converts a machine purchase into an auditable production process.
Test the agreed product under documented factory conditions and issue the raw results, not only a pass statement.
Verify installed interfaces, utilities, safety, quality and output with trained site personnel.
Confirm manuals, drawings, consumables, wear parts, preventive maintenance and remote or on-site support.
ZKG-6500 Cheese-Stuffed Sausage Vacuum Filling System FAQ
How does the machine create cheese-core sausage?
Two controlled filling streams feed a specialized co-extrusion head. Tooling geometry and the speed ratio determine core position, shell thickness and filling ratio.
Is 6,500 kg per hour guaranteed for cheese-core products?
No. It is the published maximum filling performance for the ZKG-6500 platform. Accepted dual-fill output depends on casing, diameter, recipe viscosity, portioning and downstream speed.
Which casings can be used?
The official page identifies natural, protein and smoked casing compatibility for the twisting system, but every casing diameter and strength should be trialled with the selected head.
Why are Alibaba specifications different?
The Alibaba DG-Q01 record publishes a different capacity, weight and voltage. It is treated as a related commercial configuration, not silently merged with the exact ZKG-6500 schedule.
Configure ZKG-6500 Cheese-Stuffed Sausage Vacuum Filling System
Send your product, capacity, factory layout, utilities and acceptance targets. HELPER can prepare the equipment scope and validation plan.
Send Project RequirementsWatch the operational evidence
Video shows operation principle and layout logic; key performance still needs trial confirmation for your recipe.
Application fit
Applications for ZKG-6500 Cheese-Stuffed Sausage Vacuum Filling System
Best suited to portion-controlled sausage filling, including qualified co-extruded or cheese-filled products when the filling paths and tooling are configured for the recipe. Final suitability should be confirmed with representative product trials and the agreed acceptance criteria.
Related decision path