Vacuum filling
The vane pump portions material under vacuum to reduce entrained air.
Products / Sausage Fillers / ZKG-3500
HELPER · Product specifications
ZKG-3500 Vacuum Sausage Filler
ZKG-3500 vacuum sausage filler with servo-driven vane pump, automatic loading and twisting integration for medium-capacity production.
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Design and operation
Servo drive
Filling and twisting are driven by servo motors with PLC and operator interface.
Automatic loading
The catalog includes a lifting device for hopper loading.
Casing and clipping
The catalog describes natural, collagen and smoked casing use and connection to a compatible clipper.
2026 product catalog
ZKG-3500 technical data
| Model | ZKG-3500 |
|---|---|
| Portioning range | 5–9,999 g |
| Filling capacity | 3,500 kg/h |
| Hopper volume | 240 L |
| Power | 6.4 kW |
| Voltage | 380 V |
| Weight | 750 kg |
| Dimensions | 950 × 960 × 1800 mm |
Capacity depends on the material and process. Confirm the selected configuration, utilities and acceptance conditions in the quotation.
Operating reference
Use this process demonstration together with the model-specific technical schedule above.
Selection boundary
Where the ZKG-3500 fits
Use vacuum filling when product appearance requires it
The vane-pump product path portions material under vacuum to reduce entrained air. The benefit should be checked on the buyer's recipe by examining density, visible voids, smear and finished cross-section after the downstream thermal process.
Size the platform around accepted output
The published 3,500 kg/h is a filling reference. Small portions, dense cold product, coarse inclusions, twisting speed and casing handling may set the real line limit. The 240 L hopper and automatic loading arrangement also need room and safe bin movement.
Natural, collagen and smoked casing use is described in the catalog, but the purchased horn, twisting parts and downstream clipper must be confirmed for each casing calibre.
Trial and acceptance checks
Product integrity
Run the most difficult recipe at production temperature and inspect particle definition, emulsion stability, air pockets and product temperature rise. Include the largest permitted inclusion.
Weight performance
Test minimum, normal and maximum commercial portions. Record average weight, variation, start-up portions and behavior as the hopper level changes.
Twisting and clipping
Verify casing feed, twist count, horn and brake selection, downstream signal exchange, pause response and safe restart. Measure accepted links after casing breaks and changeovers are included.
Vacuum and sanitation
Confirm vacuum setpoint recording, low-vacuum alarm behavior, removable pump parts, cleaning tools, drainage and changeover time. Acceptance should include reassembly and the first good product after cleaning.
Information HELPER needs before quotation
Provide recipe type, temperature, viscosity, largest particle, portion range, casing material and calibre, target accepted output and shift plan. Add the connected twister or clipper, available 380 V supply, hopper-loading bin, room height, sanitation method and required spare parts. These details define the purchased configuration and a meaningful factory acceptance test.
Compare sausage filler configurations · Compare the mechanical 2JG-7200
Plan your ZKG-3500 configuration
Send the product, incoming condition, required output and available factory space. Include the required electrical supply and the machines before and after this operation.
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