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Dumpling lines / Khinkali

Khinkali / Dough preparation and forming

Industrial Khinkali Production Line

Develop a stable dough sheet, feed a dedicated pleated former and plan room for expansion. Start with the 60 g single-former reference configuration.

Pleated Khinkali product reference
Finished-product reference. Geometry and pleat appearance are agreed with the sample.
60 g
Reference piece weight
100/min
Single-former design target
360 → 315
Sheet width in mm
Up to 3
Formers per sheeting line

From flour and water to a pleated pouch

The reference route prepares dough, controls the sheet geometry and releases shaped Khinkali for the selected downstream process.

  1. MixMeter flour and water into the vacuum mixer.
  2. TransferMove mixed dough by hand or with the optional elevator.
  3. SheetRoll a 360 mm band with controlled thickness.
  4. TrimFeed a 315 mm band into the reference former.
  5. FormDose filling, close pleats and discharge upright.

One sheeting line, up to three formers

For multiple formers, define sheet distribution, feed at each machine, the operating schedule and accepted combined output during the trial.

01 FORMER

Direct-feed reference

One 315 mm inlet band and one dedicated set of forming tools.

View floor plans
02 FORMERS

Shared sheeting

Confirm sheet allocation, buffer needs and whether both formers run together.

03 FORMERS

Maximum planned configuration

Specify the interfaces and trial the combined duty. The floor plan and accepted output are project-specific.

Plan expansion

Transfer choices

42.3 or 54.5 m²

Single-former planning examples with the same aisle assumptions. Manual transfer saves about 12.2 m² compared with the conveyor layout.

Open floor plans

Product trial

Verify closure and output

Agree the sample, wrapper thickness, filling behaviour, pleats and liquid retention. Count accepted pieces over the agreed trial duration.

View trial checks