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Home / Products / Meat Processing / Bone Saws & Deboning / SGJ Bone Crushers
Primary size reduction

Prepare bone for the next process—not a finished powder

The SGJ series uses claw-type crushing and optimized blade holders to apply shear and impact across irregular animal bones. The official output range is 5–80 mm, so this equipment should be treated as a primary or intermediate crusher. Fine bone meal or paste normally requires a defined downstream milling, emulsifying or separation stage.

Selection starts with bone species, fresh or dry condition, maximum incoming size, moisture, temperature and required downstream particle distribution. Capacity varies from 100–200 kg/h on SGJ-300 to 3,000–6,000 kg/h on SGJ-1050, but the correct model also depends on bridging risk, feed presentation and the largest piece that can safely enter its chamber.

9 modelsSGJ-300 through SGJ-1050
5–80 mmpublished adjustable particle range
Fresh + drydocumented bone conditions
Up to 6 t/hpublished family maximum
Process sequence

Control feed before chasing throughput

01

Inspect

Remove foreign metal and qualify species, dimensions, moisture, temperature and incoming variability.

02

Meter

Present bone at a controlled rate by hand or conveyor without overfilling or bridging the soundproof hopper.

03

Crush

Alloy-steel claws shear and impact the material; blade setting influences the resulting particle size.

04

Verify

Screen samples, record oversize and fines, monitor motor load, temperature rise and accepted kilograms per hour.

Official HELPER SGJ industrial bone crusher with stainless feed hopper and service door
Crushing architecture

Adjustable, resharpenable alloy-steel blades

  • Optimized claw-type blade holder distributes force and supports shear and impact resistance.
  • Front-mounted blades increase cutting angle for efficient, more uniform reduction.
  • Specially heat-treated alloy-steel blades are designed for durability.
  • Retractable, adjustable blade mounting allows resharpening after wear.
  • Stainless feed hopper includes soundproofing to reduce operating noise.
  • Motor overload protection and a power-interlocked feed section support operator protection.
  • Optional conveyor loading and discharge can reduce manual handling.

Particle-size adjustment method and screen configuration are not detailed on the exact page. Confirm the supplied rotor, blade gap, screens if applicable and changeover method for every required product.

Verified selection schedule

SGJ chamber, capacity and power

ModelCrushing chamberCapacityMotor power
SGJ-300290 × 220 mm100–200 kg/h4 kW
SGJ-360360 × 260 mm200–400 kg/h7.5 kW
SGJ-420420 × 280 mm300–600 kg/h11 kW
SGJ-480480 × 330 mm400–1,000 kg/h15 kW
SGJ-510510 × 320 mm600–1,500 kg/h15 kW
SGJ-660660 × 350 mm800–2,000 kg/h22 kW
SGJ-720720 × 500 mm1,000–2,500 kg/h37 kW
SGJ-910910 × 820 mm2,000–5,000 kg/h55 kW
SGJ-10501050 × 820 mm3,000–6,000 kg/h75 kW
External dimensions are withheld pending confirmation. The official source table contains obvious missing-zero or transcription errors in several rows, including entries such as 100 × 700 × 1090 and 1450 × 110 × 150 mm. Request a signed model-specific general arrangement rather than designing the room around those records.
Exact official video

See the crusher discharge real reduced bone

The official operating footage is placed after the process and model schedule so buyers can assess loading, crushing and discharge with the correct technical context.

SGJ bone crushing and discharge

What to inspect in the footage and trial

Watch the feed rate, hopper behavior, discharge flow and apparent particle spread. Note whether long or flat pieces bridge, whether output accumulates under the machine and how operators access the collection bin.

Video confirms machine architecture but does not prove capacity or a 5–80 mm distribution for every bone. A witnessed trial must use representative species, moisture and incoming dimensions, followed by sieve analysis.

Exact official machine range

Match chamber size to the largest incoming piece

Larger nominal capacity does not automatically solve uncontrolled feed. If bones exceed the safe hopper or chamber envelope, define upstream sawing or breaking. A metering conveyor should be interlocked to crusher load so it stops before overload or a dangerous jam develops.

For downstream broth or extraction, particle surface area and fines affect heat transfer, filtration and yield. For pet food or bone meal, oversize can overload the next mill while excessive fines increase dust. Specify a particle distribution, not only a maximum size.

Official HELPER SGJ industrial bone crusher model lineup
Choose the right process

Bone crusher, saw or separator?

SGJ bone crusher

Reduces bones into smaller particles for extraction, milling, broth, pet-food or ingredient processes.

Bone saw

Creates saleable bone-in portions or defined cuts while preserving recognizable product geometry.

Meat-bone separator

Mechanically separates soft tissue from hard material; it is selected by yield and residual-calcium criteria.

Safety, hygiene and maintenance

Control stored energy before opening the chamber

Feed protection

Verify reach distances, hopper interlock and conveyor stopping so hands and tools cannot enter the rotor zone.

Jam recovery

Lock out power, prove zero motion and use an approved removal method; never reverse or probe an energized chamber.

Blade service

Define inspection, sharpening, balance, fastener torque and replacement criteria for every blade set.

Sanitation

Demonstrate access to hopper, chamber, blade holders and discharge without creating unsafe manual handling.

Bone fragments can be sharp and heavy, while dry material can create dust. Assess PPE, dust collection, noise, lifting aids and collection-bin ergonomics. Confirm stainless grade, ingress protection, cleaning chemicals, drainage and food-contact documentation in the quotation.

Factory acceptance test

Measure capacity and the complete particle distribution

Define the FAT lot by species, fresh or dry condition, moisture, temperature and minimum/maximum dimensions. Record gross input, accepted screened output, oversize, fines, losses, motor current, temperature rise, noise, vibration, bridging and interventions. Run long enough to expose blade heating and accumulation.

Use agreed sieves to quantify particle distribution at each required setting. Demonstrate overload response, feed interlock, emergency stop, restart prevention, safe jam recovery, blade access and full cleaning. For conveyor integration, test upstream stop logic and downstream bin-full or transfer faults.

Buyer questions

SGJ Industrial Bone Crusher FAQ

What bones can the SGJ series process?

The official page lists fresh and dry cattle, pig, sheep and fish bones. Maximum geometry and condition still require model-specific trials.

Does the machine make bone powder?

The published output is adjustable from 5 to 80 mm. Fine powder generally requires downstream milling; confirm the full process for the target specification.

Why are overall dimensions not shown?

The source table contains multiple obvious transcription errors. This page preserves reliable chamber, capacity and power values and requires a signed general arrangement for dimensions.

Is there an exact operating video?

Yes. The official product page exposes video ID ylv3lLxOgUA, embedded here after the process and specification sections.

Define incoming and finished size

Send representative bones and particle targets

Receive an SGJ model review covering chamber size, capacity, power, conveyors, screening, safety and FAT.

Request crusher selection
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